Engineered to Exact Specifications
Our state-of-the-art Jamnagar facility operates 24/7 with zero-defect QA protocols adhering to DIN, BS, and ASTM standards.
Machining Tolerance
Tons Monthly Capacity
Pressure & Leak Tested
Our Core Manufacturing Divisions
Combining multi-axis CNC turning, hot forging, and automated surface treatment under one roof.
Multi-Axis CNC Machining
Swiss-type sliding headstock lathes and 4-axis VMC milling for high-volume, micron-level accuracy across brass, stainless steel, and aerospace-grade aluminium alloys.
- Capacity: Bar diameter 2mm to 120mm
- Cycle Times: Optimized for large OEM runs
- Surface Finish: Ra 0.4 µm achievable
Hot Forging & Stamping
Automated friction screw presses and temperature-controlled induction billet heaters producing dense, void-free grain structures ideal for high-pressure gas meter adapters.
- Press Capacity: 50 to 250 Tonnes
- Applications: Valve bodies, Gas adapters G1.6 - G25
- Structural Integrity: High tensile resilience
Plating & Surface Finishing
In-house automated plating lines providing uniform nickel, chrome, tin, and zinc finishes with stringent salt spray resistance tests compliant with RoHS and REACH standards.
- Finishes: Bright Nickel, Chrome, Tin, Natural
- Corrosion Check: 96+ Hours Salt Spray Test
- Degreasing: Ultrasonic cleaning lines
Zero-Defect Quality Assurance Lab
Quality isn't just an inspection checkpoint—it is engineered into every stage of production. From optical profile projectors to coordinate measuring machines (CMM) and spectrometer chemical analysis, every batch arrives with complete Material Test Certificates (MTC 3.1).
Optical CMM & VMM
Multi-point computerized dimension verification.
Spectrometer Testing
Precise chemical composition and alloy verification.
Hydrostatic Testing
Up to 100 bar pressure testing for gas & hydraulic fittings.
Surface Roughness Tester
Ra and Rz micro-measurement for sealing interfaces.
OEM / ODM Project Execution Process
From initial engineering drawing review to global containerized delivery.
CAD/CAM Review
Detailed feasibility analysis of 2D/3D technical drawings (DWG, STEP, IGES) and material grade selection.
Tooling & Prototyping
Custom fixture fabrication, tooling setup, and initial sample inspection reporting (PPAP Level 3 available).
Mass Production
Automated CNC turning and forging runs monitored by Statistical Process Control (SPC) with in-process gauging.
Packaging & Export
Anti-corrosion VCI packaging, custom barcode labeling, and worldwide sea/air freight dispatch from Mundra Port.
Accelerate Your Production With Astron Brass
Send your technical specifications or RFQ today. Our engineering team delivers comprehensive feasibility feedback and quotes within 24 hours.